1991 Santana Samurai

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
Post Reply
User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Mon Feb 19, 2024 10:00 am

20240219_095029.jpg
The amount of 'glue' to hold the demister earth in place and a dodgy connector.

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Mon Feb 19, 2024 3:41 pm

20240219_151900.jpg
20240219_151909.jpg
Busy day with 'odds and sods'. Grinding the existing rear earth points back to bare metal.Kurusting rear chassis area, Etch priming same.
Dismantling towbar, cleaning up, 1 coat of Hammerite oniy and front anti-roll bar.
Start to cleaning up rear bumper, which was painted with a product that is proving very difficult to remove.
2 coats of gloss on new tank.
20240219_151814.jpg

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Wed Feb 21, 2024 10:59 am

With the rain beating down and looking set for the rest of the day, planned items were postponed. Mobile mechanic had other work so no loss for him.
I started to look at things I could do, basically wiring. Matching up colours etc.,
Did not think you would want a picture of the puddle by Sammy, so no pictures today.

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Sat Feb 24, 2024 3:09 pm

20240224_135524.jpg
Bits and pieces done on "Sammy". Not a lot as family pressures kept time to a minimum.
Fuel sender 'loosely' back in the tank opening but ring not fully in position yet. Wiring attached but not wrapped as yet.
Did some work on the rear wiring fitting new connectors. Am replacing rear number plate lights with LED units. Existing fixing holes were 50mm apart, LED ones are at 54mm. The joys of this type of activity!!

Hopefully more tomorrow. :lol:

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Mon Feb 26, 2024 3:33 pm

20240226_141004.jpg
20240226_141024.jpg
Bit more done. Rear bumper getting cleaned up. Difficult to remove whatever coating had been applied by previous owner, but slowly but surely we are getting there.
Some etch primer on 15" alloy before application of colour.
What with rain showers and strong winds not a lot done for time spent.

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Thu Feb 29, 2024 12:13 pm

20240228_114632.jpg
20240228_114702.jpg
Exhaust system stripped out and transfer box on vehicle dropped and cleaned up.

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Thu Mar 07, 2024 10:13 am

Work on Sammy ground to a halt for a few days but a bit of sun and things started to move again.
Rear bumper has some primer on it now. Lots more work needed yet.
20240306_145825.jpg
Internal fittings for hardtop being replaced as I have been unhappy with those fitted. First fix needs some fettling yet.
20231226_121344.jpg
20240306_145348.jpg
Front passenger side on the hardtop has moved out from the body a little so working out how to fix that so no gap!!

User avatar
tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 184
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Thu Mar 07, 2024 11:09 am

Personal thing of mine. Daytime running lights.
Trial fitting without having to modify the front grill.
20240307_105844.jpg

stimpy
Engaged 4wd low
Engaged 4wd low
Posts: 101
Joined: Mon Nov 14, 2016 10:03 pm

Re: 1991 Santana Samurai

Post by stimpy » Sat Mar 09, 2024 7:28 pm

:doublethumbs: Bit by bit man, you'll get there

Tango91
Got muddy boots
Got muddy boots
Posts: 37
Joined: Sat Dec 30, 2023 1:44 am

Re: 1991 Santana Samurai

Post by Tango91 » Sun Mar 10, 2024 10:26 pm

Slow down a bit, you're making the rest of us look bad :mrgreen:

Post Reply